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Aluminum arrow dimensions- ID and OD?

Discussion in 'Tech Talk' started by John T., Aug 26, 2025.

  1. John T.

    John T. Die Hard Bowhunter

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    I make custom pens and a brass tube is used as an interior part. Tube OD is 0.267-0.268. I could use an arrow that is slightly larger than that, allowing for a coating of glue. I have an idea of the numbers as 2216 but like to draw on the experience of the members. Thanks and safe hunting!
     
  2. Holt

    Holt Grizzled Veteran

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    Aluminum arrows post there size right on arrow. So for example you had 2216.

    So the first 2 numbers is the OD.
    22/64

    The 2nd two numbers are wall thickness.
    .016

    If you divide the 22÷64 = .34375 that is your OD.

    So take your .268 x 64 = 17.152/64.

    Not sure easton makes a 17 diameter arrow. Believe there smallest OD is 18.
    So 18÷64 = .28125

    Sent from my SM-S901U using Tapatalk
     
  3. John T.

    John T. Die Hard Bowhunter

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    Have 2217 (son's bow) and 2016 (my old bow). It would need to be a bit larger than the tube to allow for epoxy or CA glue to hold it in place. Need to show some of the pens I have made- bolt action, lever action.
    Holt, thanks for the reply and doing the math for me. Safe hunting!
     
  4. John T.

    John T. Die Hard Bowhunter

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    Holt, bringing this to the top. Many thanks for doing the math for me. I printed it off and used the back of the sheet for a couple of other arrows. Lucked out and found two 2018 arrows. The ID is perfect. One pen maker also remarked on using masking tape for larger arrows. I did this for fishing rod reel seats- masking tape as spacers and loads of epoxy.
     
  5. solete

    solete Weekend Warrior

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    For your brass tube (0.267–0.268 OD), using an arrow slightly larger to allow glue is a good approach. A size about 0.001–0.002 inch bigger usually works well. Your 2216 idea sounds reasonable, but test one first to ensure a snug fit and proper alignment.
     
  6. John T.

    John T. Die Hard Bowhunter

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    solete, have found a couple of arrows that will allow for glue. Drills for the pen blanks are always a bit oversize to allow for glue. I'll build a pen with camo and post it here for you. Need to go to my gun club and trim some arrows in the archery range.
     

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