Shelf fabrication and refinish of "64" Kodiak

Discussion in 'Traditional Archery' started by VA Bowbender, Jul 29, 2015.

  1. VA Bowbender

    VA Bowbender Die Hard Bowhunter

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    Getting ready to start the project. I love big power tools!

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    I took off about 1/4" width of the shelf and 5/8" length. The whole bow has been sanded down with 220 grit sandpaper.

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    Ordered the inlay. The next step is to install it when it arrives.

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    Strung it up for some testing and it is shooting fine.
    I'll have to get a new Bear Hair Rug and Plate. I'm just using Velcro for now.

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  2. SharpEyeSam

    SharpEyeSam Legendary Woodsman

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    Sweet man! Looks good and Nice Shooting!
     
  3. VA Bowbender

    VA Bowbender Die Hard Bowhunter

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    Still have a lot of work left to do on it.


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  4. bloodcrick

    bloodcrick Moderator/BHOD Prostaff

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    Love it, post more pics!
     
  5. VA Bowbender

    VA Bowbender Die Hard Bowhunter

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    Waiting for the inlay to arrive. I'll post more pics as things progress.


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  6. VA Bowbender

    VA Bowbender Die Hard Bowhunter

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    The inlay came today. I'll probably start further refinishing during this week. I'm going to take a little more off the shelf then remove some stock off the riser.


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  7. ShaneB22

    ShaneB22 Die Hard Bowhunter

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    I would never be able to do that. I would screw up some how :lol:
     
  8. VA Bowbender

    VA Bowbender Die Hard Bowhunter

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    I used to do woodworking as a hobby. With a piece this valuable you have to take your time, be as precise as possible and careful.


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  9. VA Bowbender

    VA Bowbender Die Hard Bowhunter

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    I had to trim the wood inlay down from 3" round to 2" round.
    Next in the process is tracing the circle and cutting out the riser to make the inlay flush. Then I'll have to glue it in. The inlay is only about as thick as your thumbnail.

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  10. Drivingtacks

    Drivingtacks Die Hard Bowhunter

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    Beautiful work!
     
  11. VA Bowbender

    VA Bowbender Die Hard Bowhunter

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    Wait until it's done. I still have a lot of work left to do. I'm going to lower the shelf about another 1/8"-3/16" and remove some stock off of the back of the riser above the grip.


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  12. VA Bowbender

    VA Bowbender Die Hard Bowhunter

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    Well the shelf is finished, the riser stock is trimmed and the inlay installed.
    Cutting the window to install the inlay was enough to tighten anybody's sphincter. I haven't installed an inlay in 40 years and that wasn't on a curved bow window.
    Next is final sanding then polyurethane application.

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  13. VA Bowbender

    VA Bowbender Die Hard Bowhunter

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    First coat of polyurethane applied. Now I have to wait 72 hrs before sanding and 2nd coat. Lighting was bad so no pictures this time.


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  14. Blarney22

    Blarney22 Die Hard Bowhunter

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    VA Bowbender, please excuse my ignorance but what was the reason for modifying the shelf and riser on this bow? Just a curiosity question not a challenge.
     
  15. VA Bowbender

    VA Bowbender Die Hard Bowhunter

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    Personal preference in my shooting style. The shelf was very wide and flat with no crown. Also it would wear out feathers and rug rests very fast. It was quite high off the hand and I wanted it lower. Removing a bit of stock from the riser is for weight and balance.
    Doing this is akin to what Fred Bear used to do when he got a new bow. It is common knowledge that the first thing he would do is take a rasp to a bow.


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    Last edited: Aug 6, 2015
  16. VA Bowbender

    VA Bowbender Die Hard Bowhunter

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    1st coat of polyurethane drying before sanding.

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  17. VA Bowbender

    VA Bowbender Die Hard Bowhunter

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    The refinish is done! Here is the reveal.
    No I haven't shot it quite yet. That will be another posting.

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  18. Fitz

    Fitz Legendary Woodsman

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    That looks fantastic!
     
  19. Shocker99

    Shocker99 Grizzled Veteran

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    Incredible... i cant wait to retire so i can do projects like this... hahaha i said retire.
     
  20. VA Bowbender

    VA Bowbender Die Hard Bowhunter

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    Retirement is something I don't think I'll ever get to see and enjoy. That's why I try to do projects like this on my one day off a week.


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